Electrical Cable Insulation Failure

To ensure the desired performance of an electrical insulator that is for avoiding unwanted insulator failure each insulator has to undergo numbers of insulator test.

Electrical cable insulation failure.

How to repair electrical wire insulation failure. Your electrical system has a lot of safeguards against danger from bad wire connections such as its grounding system its circuit breakers and gfci and afci protection. Not all underground cable system failures are due to cable insulation. Electrical wire insulation for lamp and appliance cords is made from flexible polyvinyl chloride and electrical house wiring insulation consists of a thermoplastic high heat nylon material.

Major causes are due to water ingress and poor workmanship. The insulation covers the wire and it can be damaged through everyday use. In electrical engineering treeing is an electrical pre breakdown phenomenon in solid insulation it is a damaging process due to partial discharges and progresses through the stressed dielectric insulation in a path resembling the branches of a tree treeing of solid high voltage cable insulation is a common breakdown mechanism and source of electrical faults in underground power cables. To prevent problems with your electrical equipment due to failure of insulation we recommend insulation tests be conducted regularly.

The purpose of insulation is to prevent the flow of electric current between points of different potential in an electrical system. Determining the root cause of the failure can help prevent future failures. Still there is danger from sparking and arcing whenever there is a loose wire connection in your system. Nevertheless even today insulation is subject to many effects which can cause it to fail electrical stress mechanical damage vibration excessive heat or cold dirt oil corrosive vapors moisture from.

Figure 4 ground or shunt fault on the cable. The root cause may in fact be a building contractor removing thermally conducting back fill around the ducts thereby causing local overheating. Heat shrink covers can be used to waterproof these junctions and improve reliability. As long as the copper conductors inside the wires.

Moisture in the insulation. Moisture ingress can cause significant problems including short circuit and corrosion of the copper conductors. Furthermore manufacturers of wire cable motors and so on have continually improved their insulations for services in industry. All of these factors can ultimately cause electrical failure as the insulated cores are no longer protected by the sheathing as originally designed.

Before going through testing of insulator we will try to understand different causes of insulator failure because insulator testing ensures the quality of electrical insulator and chances for failure of insulation depend upon. A substantial percentage occurs at splices terminations and joints. As an example the final result of a cable failure may be that the insulation failed and the cable flashed over.